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Forming Technology of Thin Sheets
Musil, Zbyněk ; Žák, Ladislav (referee) ; Dvořák, Milan (advisor)
This bachelor‘s thesis deals with technology of mechanical working of the sheetmetals by cutting for rotary and non-rotary single parts. The first part deal with common dissertation about surface mechanical working, mainly about cutting and meaning of cutting gap in accordance with final cutting. The second part deals with transfer of the new pieces of knowledge from foreign technical literature of surface mechanical working. In the last part there is done an aplication on the particular component.
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The manufacturing of feed sheet metal component
Pašalov, Tomáš ; Matušková, Jarmila (referee) ; Peterková, Eva (advisor)
The project made within the bachelor‘s program B2307 represents a proposal of the production technology of a cutting – a device made of steel plate 12020. On the basis of secondary literature dealing with the problematic topic of cutting technology a production of components in sequential device was designed. The sequential device is composed of normalized components and is resolved by using a universal easel. The cutting box is fixed to the compressing machine LEN 40 C (producer TOMA Industries, s.r.o.) with the nominal drawing force of 400 kN. The upper cutting edge and cutting form are made of tool steel class 19, heat-treated according to the drawing documentation.
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Production of carpentry joints
Kliš, Vojtěch ; Žák, Ladislav (referee) ; Lidmila, Zdeněk (advisor)
The thesis deals with the design of the technology for the production of the galvanized sheet. It is a carpentry joint that serves for joining wooden structures. The work is focused on metal forming, namely cutting technology. Based on the production series of 30,000 pieces/year, the shape and dimensions of the part, the method of shearing was chosen for production. Furthermore, the necessary technological calculations were performed. The tool consists of standardized components that have been selected based on the standards. For production was chosen eccentric press S 160 E from the company Šmeral Brno a.s. The price of one component is CZK 9.
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Technology of radial bearing steel cages production
Jabůrek, Petr ; Špaček, Jindřich (referee) ; Rumíšek, Pavel (advisor)
The project conceived within engineer’s studies of branch 2303T002 is subbmitting a proposal for radial bearing cage produce technology. It is also subbmitting a design solution to functional parts for blanking the “windows” and coining the “locks”. The cage will be made from sheet steel 11 300.29. This cage should replace the current one machined from the brass Ms 58 Al. According to the literary research and development experiences of the company ZKL Brno, a.s., two pairs of tools were designed. First one for blanking the “windows” and second one for coining the “locks”. Blanking punch, blanking die and coining punch will be made from the steel 19436, coining die will be made from the steel 19312. Heat-treating process will be accomplished according to the enclosed drawings. Both pairs of tools will be mounted in the press LENR 63 AU (manufactured by the company ŠMERAL Trnava), with nominal force 630 kN.
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Specifics of Main Components of Simple Blanking Tool
Kašpar, Jaroslav ; Dvořák, Milan (referee) ; Peterková, Eva (advisor)
The thesis elaborated Specifics of Main Components of Simple Blanking Tool. The thesis is divided into 5 basic parts. The first part deals with the issue of cutting tools in general. The second one introduces a simple blanking tool. The third and most extensive part describes in detail the selected main components of blanking toll. The fourth part contains possible ways to increase the life of main components and the last part is summary of the most frequently used materials for these functional parts.
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Production of sealing strips for aerating system
Brdečková, Zuzana ; Lidmila, Zdeněk (referee) ; Podaný, Kamil (advisor)
The aim of this work is the production of sealing strips for aerating system. The strip is made by technology of production - cutting and bending of stainless steel 17 240 with a thickness of 1 mm. Lot size is 22,000 units per year. Based on the information on the state seal was designed a new, more efficient and more productive shape for the production. Then, it was done the literary study. On the basis of calculations was chosen the hydraulic press CUPS 25 D for the production. The sealing strip will be manufactured on the newly designed cutting and bending tools. The work is carried out with a techno-economic evaluation that compares the current production technology with the newly proposed technology. The work contains drawings of sealing strip, shear and bending tools.
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Technology groove manufacture on a shell clamping element
Brdečková, Zuzana ; Žák, Ladislav (referee) ; Lidmila, Zdeněk (advisor)
The aim of the thesis is the design of the production process and tools for production of two grooves in coats of concrete clamp. Shell anchors are made of longitudinally welded stainless steel tubes 17 240. The size of the production of all types of shell of concrete clamps is 18 000 PCs per year. The number and the dimensions of grooves in the coats of anchors were determined on the basis of a practical verification. To the present day the grooves are made by cutting on a band saw, which is little productive and on finishing operations demanding way. The grooves in the coats of anchors will be newly manufactured by technology of shearing, which was a literary study. On the basis of the calculations was selected for the production a hydraulic press of CUPS 25 D. The grooves will be produced on the newly designed shearing tool. Work is carried out by technical-economic evaluation, which compares the current technology of production with the newly proposed technology. Part of the thesis is drawing documentation of coats of concrete clamps of all dimensions and drawing documentation of shearing tool.
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Uses of a cutting die in the manufacturing process
Důrek, Milan ; Žák, Ladislav (referee) ; Lidmila, Zdeněk (advisor)
The bachelor’s thesis elaborated as part of a bachelor's degree of the branch mechanical engineering submitted a proposal of use cutting technology in the manufacturing process. The specified component is a tine and it is made of abrasion resistant and high-strength steel. The tine is produced in a series of 200,000 units / year. The first part of the thesis is pointed to technology of material cutting. For this technology a literature summary was made including a description of the requirements for the calculation of shearing machines and tools. In the second part, cutting tool was chosen based on technological calculations. For this instrument has been chosen crank press LKJA 1000 with a nominal force of 10 000 kN. The study evaluate the economic comparison of laser and cutting tool.
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Pulley cheek manufacturing
Habr, Stanislav ; Císařová, Michaela (referee) ; Peterková, Eva (advisor)
This bachelor thesis focuses on the technology of follow cutting. The purpose is to project a progressive press tool for the given component of a pulley cheek made of a stainless steel sheet with the thickness of 1 mm. The optimal variety of component production was set on the basis of the theoretical study in the first part of the project. The progressive press tool uses standardized components and it is realized by using the usual post which is fixed to the compressing machine LEN 63 C (producer TOMA Industries Ltd.). At the end of the thesis, there is an economic assessment of production of the annual batch of 200 000 pcs.
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Cutting components with higher accuracy to size
Steiner, Jaromír ; Varjan, Matúš (referee) ; Žák, Ladislav (advisor)
The main topic of this thesis is the fineblanking technology with a vee-ring which was chosen as the most suitable solution. The aim is a design and an assessment of technologicity of the selected component, a draft of the structural design of the tool and an economic evalua-tion of the project. The chain wheel has been designed from structural steel 11500; parameters have been evaluated as appropriate. The instrument has been designed as two-station progressive tool for single-row layout of the fineblanked parts with a moving punch; the vee-ring is positioned both to the blanking plate and to the vee-ring plate. The press was chosen on the basis of the calculated shearing force by Feintool Company. At the selected batch 500,000 units, 5.1 CZK per fineblanket part has been calculated.
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